Statistics

    Map

Twitter

Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA
( Vol-5,Issue-5,May 2018 )
Author(s):

Moreno J. R. S., Pinto H. C., Correa C. A., Mastelari N., Marin L. G., Silva E., Ávila J.A.

Keywords:

FCAW Pulsed, Martensitic steel cladding, RMS current, ANOVA.

Abstract:

The cladding welding analysis with pulsed flux cored arc welding (FCAW) process, were carried over a AISI 1020 base metal (thickness 12,7 mm, width 63,5 and length 185mm) with an CA6NM steel wire with diameter of 1.2mm. Was performed only one weld cord in the flat position. For experimental design was used the method of Taguchi L9 to determinate the parameter to be analyzed through the application of the analysis of variance (ANOVA) method. The response signals in RMS (Root Mean Square) analyzed were the voltage, current and acceleration. The procedure is based on a non-parametric domain-selective ANOVA for functional data, which results in the selection of the intervals of the domain presenting the most statistically significant effects of each factor over the selected response signals. The statistical results presented by ANOVA show that not all the selected variables have influenced the results. The best results for the cladding welding were obtained from the current average of230amperes, and statistically the average current was the variable that significantly affected the results, however, the welding speed only affected the yield of the process.

ijaers doi crossref DOI:

10.22161/ijaers.5.5.20

Paper Statistics:
  • Total View : 269
  • Downloads : 36
  • Page No: 150-157
Cite this Article:
MLA
Moreno J. R. S. et al ."Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA". International Journal of Advanced Engineering Research and Science(ISSN : 2349-6495(P) | 2456-1908(O)),vol 5, no. 5, 2018, pp.150-157 AI Publications, doi:10.22161/ijaers.5.5.20
APA
Moreno J. R. S., Pinto H. C., Correa C. A., Mastelari N., Marin L. G., Silva E., Ávila J.A.(2018).Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA. International Journal of Advanced Engineering Research and Science(ISSN : 2349-6495(P) | 2456-1908(O)),5(5), 150-157. http://dx.doi.org/10.22161/ijaers.5.5.20
Chicago
Moreno J. R. S., Pinto H. C., Correa C. A., Mastelari N., Marin L. G., Silva E., Ávila J.A.. 2018,"Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA". International Journal of Advanced Engineering Research and Science(ISSN : 2349-6495(P) | 2456-1908(O)).5(5):150-157. Doi: 10.22161/ijaers.5.5.20
Harvard
Moreno J. R. S., Pinto H. C., Correa C. A., Mastelari N., Marin L. G., Silva E., Ávila J.A.. 2018,Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA, International Journal of Advanced Engineering Research and Science(ISSN : 2349-6495(P) | 2456-1908(O)).5(5), pp:150-157
IEEE
Moreno J. R. S., Pinto H. C., Correa C. A., Mastelari N., Marin L. G., Silva E., Ávila J.A.."Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA", International Journal of Advanced Engineering Research and Science(ISSN : 2349-6495(P) | 2456-1908(O)),vol.5,no. 5, pp.150-157,2018.
Bibtex
@article {morenoj.r.s.2018cladding,
title={Cladding welding of CA6M with pulsed FCAW and results analysis through the L9 TAGUCHI and ANOVA},
author={Moreno J. R. S., Pinto H. C., Correa C. A., Mastelari N., Marin L. G., Silva E., Ávila J.A.},
journal={International Journal of Advanced Engineering Research and Science},
volume={5},
year= {2018},
}
Share:
References:

[1] Anil Kumar K. S.; Karur, A.S.; Chipli, S.; Singh, A.; 2015, Optimization of FSW Parameters to Improve the Mechanical Properties of AA2024-T351 Similar Joints Using Taguchi Method; Journal of Mechanical Engineering and Automation, v.5 (3B):27-32.
[2] Anoop, C.A.; Kumar, P.; 2013, Application of Taguchi Methods and ANOVA in GTAW Process Parameters Optimization for Aluminum Alloy 7039; International Journal of Engineering and Innovative Technology (IJEIT) v.2 (11):54-58.
[3] Arata, Y.; Inoue, K.; Futamata, M.; Toh, T; 1981, Investigation on welding arc sound (report 4)—vibration analysis of base metal during welding. Trans JWRI, v.10, n.01, p. 39-45.
[4] Dutra, J.C; Marques, C.; Silva, R.H.G.; 2012;Interpretative Agreements and Disagreements in the inter-relationships of the variables of the pulsed current applied to the aluminum wire 4043, Soldagem e Inspeção, v.17(3): 201-209.
[5] Grad, L.; et al.; 2004 Feasibility study of acoustic signals for on-line monitoring in short circuit gas metal arc welding. International Journal of Machine Tools & Manufacture, v.44: 555–561.
[6] Kim, Y-S; Eagar, T.W.; 1993, Analysis of Metal Transfer in Gas Metal Arc Welding, Welding Journal, v. 72 (6): 269-278.
[7] Kumar, V; 2014, Optimization of Weld Bead Width in Tungsten Inert Gas Welding of Austenitic Stainless Steel Alloy; American Journal of Mechanical Engineering, v.2(2): 50-53.
[8] Lima, A.C.; Ferraresi, V.A.; 2006, Estudos dos modos de transferência metálica de umarame tubular autoprotegido com variação na distância bico de contato-peça. Soldagem e Inspeção,v.11(3): 164-172.
[9] Lopera, J.E.P.; Ramos, E.G.; Carvalho, G.C.; Alfaro, S.C.A. ; 2011, Uso da técnica de perfilografia para visualização dos modos de transferência metálica no processo de soldagem GMAW usando uma câmera CMOS de alta velocidade. In: 6º Congresso Brasileiro de Engenharia de Fabricação, Caxias do Sul, RS. ABCM; v.1: 1-9.

[10] Luz, T.S.; Ferraresi, V.A.; Balsamo, P.S.S.; 2005, Análise da transferência metálica do arame tubular com proteção gasosa. In: 30 COBEF - Congresso Brasileiro de Engenharia de Fabricação, Joinville - SC, v.1: 1-9.
[11] Marques, P. V.; Modenesi, P. J.; Bracarense, A. Q., 2005; Soldagem: fundamentos e tecnologia. Belo Horizonte: UFMG, 362 p
[12] Montgomery, D.C.; Runger, G.C.; 2012, Estatística aplicada e probabilidade para engenheiros. 5a Ed. Rio de Janeiro, RJ: LTC, 523p, ISBN 9788521619024.
[13] Palani, P. K.; Murugan, N.; 2007, Optimization of weld bead geometry for stainless steel claddings deposited by FCAW; Journal of Materials Processing Technology, v.190: 291-299
[14] Patel, A.B.; Patel, S.P.; 2014, The effect of activating fluxes in TIG welding by using Anova for SS 321; Int. Journal of Engineering Research and Applications, v.4(5): 41-48.
[15] Pini, A.; Vantini, S.; Colombo, D.; Colosimo, B. M.; Previtali, B; 2015, Domain-selective functional ANOVA for process analysis via signal data: the remote monitoring in laser welding. MOX-Report n. 31/2015 pp. 1-18
[16] Rodrigues, L. O. ; Paiva, A. P. and Costa, S. C.; 2008, Otimização do processo de soldagem com eletrodo tubular através da análise da geometria do cordão de solda. Soldagem & Inspeção, v.13(2): 118-127.
[17] Sapakal, S.V. andTelsang, M.T., 2012; ParametricOptimizationof MIG Weldingusing Taguchi Design Method,InternationalJournalofAdvancedEngineeringResearchandStudies; v.I(IV):28-30
[18] Starling, C.M.D.; Modenesi, P.J.; 2005; Avaliação da velocidade de fusão do arame na soldagem FCAW com eletrodo negativo. Soldagem e Inspeção, v.10(1): 31-37.
[19] Thakur, A.G.; Nandedkar, V.M.; 2010, Application of Taguchi method to determine resistance spot welding conditions of austenitic stainless steel AISI 304, Journal of Scientific & Industrial Research; v.69: 680-683.
[20] Wang, W.; Liu, S.; Jones, J.E.; 1995, Flux Cored Arc Welding: Arc Sinals, Processing and Metal Transfer Characterization. Welding Journal, Welding Research Supplement; v.74 (11): 369s-377s